If you have a Toyota Tundra from 2007-2012 and you’ve purchased the Pirate Mfg Billet Fuel Door, then listen up because in this article we’ll go over the installation process.

PARTS LIST:
DESCRIPTION: QTY:
BILLET FUEL DOOR COVER 1
SETSCREW 1
FLAT WASHER 1
TOOLS REQUIRED:
FLAT BLADE SCREWDRIVER
ALLEN WRENCH
3/16” DRILL
INSTALLATION:
1. REMOVE STOCK FUEL DOOR: Open the fuel door and
locate the locking tab. It might be covered by a factory sticker.
Using a flat blade screwdriver pry the locking tab out slightly and
pull the stock fuel door toward you sliding the stock fuel door off
the door bracket. (See FIG 1 & 2)
Figure 1
Figure 2
2. DRILL SET SCREW HOLE: Drill a 3/16” hole for the set
screw in the center of the area shown on the plastic backing
plate. (See FIG 3)
Figure 3
3. INSTALL BILLET FUEL DOOR: Line up the lower tabs first,
and then the upper tabs on the Billet Fuel Door with the slotted
rails in the door bracket and slide the Billet Fuel Door on to the
door bracket. The tab on the back of the Billet Fuel Door must
slide past the locking tab on the door bracket. You will not be
able to slide the Billet Fuel Door back off without releasing the
locking tab if it is installed correctly. (See FIG 4)
Figure 4
4. ALIGN BILLET FUEL DOOR: Carefully close the fuel door
to check front-to-back alignment. Be careful when first closing
the Billet Fuel Door so you do not contact your paint. If the front
side is too close to the body, slide the Billet Fuel Door slightly
back to the rear of the truck until the Billet Fuel Door is properly
aligned. (See FIG 5)
Figure 5
5. INSTALL SETSCREW: Using an allen wrench, install the
setscrew with the flat washer provided to secure the Billet Fuel
Door.

Recent Comments